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1ch Strain Gauge Amplifier

The WPC Strain Gauge Amplifier (SGA) is a high-bandwidth signal amplification front-end module specifically designed for strain gauge measurements. It accurately amplifies the minute voltage variation signals generated by strain gauges into standard voltage outputs, localized for high-frequency strain and structural stress analysis through general analog input channels.

Key Features

  • High-Ratio Precision Amplification: Provides a fixed 1000x gain (Gain), boosting microscopic strain signals into the measurement range.
  • High-Bandwidth Measurement Capability: Features a bandwidth of up to 300KHz, suitable for high-speed dynamic strain and shockwave observation.
  • Dedicated Excitation Voltage: Built-in stable 2V excitation voltage (Excitation voltage), optimizing the performance of 1/4 bridge sensors.
  • High Electrical Isolation: Power and signal feature internal isolation design, ensuring measurement accuracy and reducing ground loop interference.
  • 1/4 Bridge Support: Specifically designed for 120 ohms 1/4 bridge strain gauge architectures.
Strain_Gauge_Amplifier

Product Specifications and Features

The WPC SGA delivers outstanding performance for high-frequency strain measurement applications. Its main specifications are as follows:

  • Power Input: 24 VDC
  • Gain: 1000
  • Excitation Voltage: 2 V
  • Output Voltage Range: ±2 V
  • Bandwidth: 300 KHz
  • Base Noise: Approx. 50 mV (at full bandwidth)
  • Sensor Type: 1/4 bridge, 120 ohms
  • Isolation Design: Internal isolation between power and signal (0V is not connected to AGND)

Pinout and Hardware Interface

Below is the detailed pinout configuration for the WPC SGA:

Pin NumberLabelFunction Description
1Sensor-Connects to strain gauge (Load end -)
2Sensor+Connects to strain gauge (Load end +)
3AGNDSignal Ground
4VoutSignal Output
5VtuneOffset adjustment reference (can be used for external compensation)
624VPositive Power Input (24Vin)
70VPower Ground
VROffsetOffset adjustment resistor (Clockwise to increase offset)
Strain_Gauge_Amplifier_pinout

System Connection and Applications

Connection Diagram

Correctly connect the strain gauge to Sensor+ and Sensor- to start measurements.

Strain_Gauge_Amplifier_connection

Application with NI Data Acquisition Equipment

This module can be quickly integrated with common DAQ equipment (such as NI-6009 or NI-6363). Through the Vtune pin, users can accurately observe or adjust the zero-point offset.

Linear Relationship between V-tune and Offset (V-tune vs. Offset)

The table below displays the typical correlation for achieving offset compensation through Vtune calibration:

Strain_Gauge_Amplifier_use_NI6009
Strain_Gauge_Amplifier_use_NI6363
Vtune Adjustment ValueResulting Offset Level
±10 mV±190 mV

Advanced Testing and Performance

Noise Evaluation

At full bandwidth of 300kHz, the noise level of the SGA is approximately 60mV.

Strain_Gauge_Amplifier_noise

Dimensional Drawing

Strain_Gauge_Amplifier_dimension
Strain_Gauge_Amplifier_dimension1